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Fuel Pressure Regulator Replacement

Started by J woods · Jan 15, 2013 · 16postsSMF 2010–26

J woodsJan 15, 2013, 6:51 am · #1

Is it possible to bypass the fuel pressure regulator on the fuel rail without cutting the rail?

JeremyJan 15, 2013, 12:29 pm · #2

no there is not. sorry but you have to cut it off to replace the regulator, and just my 2 cents it was quite easy hardest thing was cutting the pipe with my air body saw as its a normal size one and not the baby version

Cajun1guyJan 15, 2013, 10:16 pm · #3

^^^ Yeah, just do it. Seems like it will be painful, but it's not that bad. I put a new NISMO adjustable fpr on the firewall and didn't look back.

sideways_s12Jan 16, 2013, 1:13 am · #4

Or if you have access to fabricator you can have a custom rail made....

J woodsJan 23, 2013, 6:05 pm · #5

Wow! you paid $250.00 for a fpr?

ProlowtoneJan 24, 2013, 8:20 pm · #6

??

ne2rkJan 24, 2013, 9:01 pm · #7

if the ca18et fuel rail is like the ca20e. i think it is. then its a easy job. its kinda a bitch to get at. but once you got the fuel rail out onto a bench... just cut the fpr off and flange it with a special tool(cheaper then paying someone). it took me a hour to convert my ca20e fpr to aftermarket afpr. If i knew it was so easy. i would of done this modification a year ago.

sideways_s12Jan 24, 2013, 9:51 pm · #8
J woods on 06:05:14 PM / 23-Jan-13Wow! you paid $250.00 for a fpr?

Think your in the wrong thread lol
Cajun1guyJan 25, 2013, 6:56 am · #9

He probably saw a list price on a Nismo fpr, they are PROUD of their products. I searched and found one for about $120, still out there. Egay has all kinds of chinese knockoffs, only about $15-75. I got one, but wasn't happy with the results, so I squeezed out some greens for the Nismo.

YntelygentJan 26, 2013, 3:56 am · #10

How much work is about a removing a stock fpr ?

Nick_WJan 28, 2013, 8:26 pm · #11

you have to cut the rail, cus the old FPR is attached, and re-route the lines to the new one.

Pulling the fuel rail is kind of annoying cus the throttle body gets in the way.  I used a dremel and a cutting wheel and cut it in place... obviously relieve the fuel pressure first or you're gonna have a real good time, lol

DO A SEARCH!! several posts on this, including one I did with pics..   

Edit:

A couple pics of what I did

http://club-s12.org/retro4/index.php?topic=29362.msg288781#msg288781

Cajun1guyJan 29, 2013, 7:08 am · #12

I used a "one sided" hacksaw, a cheap blade holder that secures a hacksaw blade, to cut the tubes. It did the job with the rail in place, as I did not want to disassemble the whole mess. I was careful to leave a lot of tube on the rail so there was ample surface for a hose connection.

BattleFairyJan 29, 2013, 4:45 pm · #13

hacksaws suck for cutting such stuff

go buy a pipe cutter
posted image
posted image
5-10$............. which makes your life sooooooo much more comfortable :laugh:

no shit, after buying a small one i fell in love and bought a Monster Version 2"-12" :yes:
Intercooler pipes? 10mins
Exhaust pipes? 10mins

you dont get any shavings and the cut will allways straight and clean.........yep i really love this tools

Cajun1guyJan 30, 2013, 2:56 pm · #14

Good call. I had to go with the saw cause of a space issue-called lack of. But in a more sensible world it would be best to remove the assembly and use a tubing cutter. In regards to shavings, I cleaned off the burrs left by the saw action, then turned the key on to pump some fuel out of the fresh cut, clearing any debris. Sometimes laziness works  :yes:

sideways_s12Feb 21, 2013, 11:23 am · #15
BattleFairy on 04:45:08 PM / 29-Jan-13hacksaws suck for cutting such stuff

go buy a pipe cutter
posted image
posted image
5-10$............. which makes your life sooooooo much more comfortable :laugh:

no shit, after buying a small one i fell in love and bought a Monster Version 2"-12" :yes:
Intercooler pipes? 10mins
Exhaust pipes? 10mins

you dont get any shavings and the cut will allways straight and clean.........yep i really love this tools



Yes I got one from when I was going to school for ac. I needed to cut some turbo lines and that tool was perfect lol I need to invest in a large one myself...
ArroFeb 21, 2013, 3:28 pm · #16

You aren't limited to Nismo, Aeromotive makes a kick-ass FPR in a variety of sizes, and the simpler models are cheap and work well, and are very adjustable.